IBC Cage Making Machine
High-precision, automated, durable, and versatile
Efficiently manufacture high-quality IBC cages with IBCindustrial’s advanced machinery, designed to meet diverse industrial needs. Our IBC cage making machines are renowned for their precision, reliability, and adaptability, catering to various applications and ensuring top-notch performance.
STEP I: Weld the pipe into a mesh
- High-Efficiency Multi-Spot Welding: Equipped with four sets of MF DC power sources, the Six-Head IBC Frame Automatic Welding Machine performs six spot welds simultaneously, enhancing welding efficiency.
- Dual-Layer Fixture Feeder: This innovative feature allows one fixture to be welded while another is loaded, significantly optimizing production time and workflow.
- Strong Flat Tube Mesh Welding: The machine ensures firm and robust weld quality by welding tubes into a flat mesh configuration, completing the process in approximately 60 seconds.
STEP II: Bend the mesh to form an IBC frame
- High Precision and Stability: The double station design ensures high bending precision and stable operation, enhancing overall efficiency in IBC cage frame production.
- Efficient Square Frame Bending: The machine bends flat mesh into a square frame, completing the process in approximately 20-25 seconds, ensuring quick and consistent results.
- Integrated Processing: The machine processes the IBC cage frame as a whole unit, guaranteeing uniformity and high-quality bending for all frames.
STEP III: Locking the IBC cage
- High Precision and Fastness: The machine ensures high insertion precision and strong locking fastness, providing stable and efficient operation for IBC cage frames.
- Hydraulic Locking Mechanism: Utilizing hydraulic force, the machine locks the ends of the tube frame securely, completing the process in approximately 25-30 seconds for enhanced production efficiency.
- Integrated Processing: The machine processes the IBC cage frame as a whole, ensuring consistent quality and uniform locking across all frames.
STEP VI: IBC cage pipe is flattened and punched
- Hydraulic Precision and Efficiency: This machine uses hydraulic force to ensure high precision and efficiency in hole making and punching, completing the process in approximately 25-30 seconds.
- Secure Frame Fixation: By forming precise holes on the IBC cage frame, the machine ensures that the complete frame can be securely fixed onto the base frame, enhancing overall stability.
- Integrated and Consistent Processing: The machine processes the entire IBC cage frame as a single unit, guaranteeing uniform hole placement and consistent quality across all frames.
STEP VI: Bend the metal bottom pipe into a frame
- Precision Bending: This machine ensures precise bending of bottom pipes for IBC cages, guaranteeing consistent and accurate results every time.
- Efficient Operation: Designed for high efficiency, the IBC bottom pipe bending machine can complete the bending process quickly, significantly reducing production time and increasing throughput.
- Robust Construction: Built with durable materials and advanced technology, this machine offers reliable performance and long-lasting operation, even under continuous use in industrial environments.
STEP V: Bottom pipe, bottom feet, steel beam welded to a IBC base frame
- Horizontal Structure with Multi-Head Welding: The base frame welding machine features a horizontal structure with 7 welding heads, enabling efficient and comprehensive welding of the base frame.
- Automatic Operation with Optional Loading/Unloading: The machine can be equipped with automatic loading and unloading devices according to your requirements, allowing the operator to focus solely on loading and unloading, while the machine handles the welding process automatically.
- High Welding Efficiency: Capable of completing the welding process in approximately 15-20 seconds per piece, this machine significantly enhances production speed and efficiency.
STEP VI: Assemble into a complete IBC tank
Final Assembly and Inspection:
- Integration: Ensure all components are correctly assembled and securely fastened. Check for any misalignments or defects.
- Quality Inspection: Conduct a thorough quality inspection to verify the integrity and durability of the assembled IBC tank.
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